+919818622951, +919312709451, +918810668271 info@allairaviation.com

DESIGN AND  FABRICATION

Design and Fabrication/Manufacturing

Design and Fabrication Process at AllAir Aviation

  1. 3D Scanning: Capture precise measurements for accurate replication or improvement.
  2. Engineering Drawings: Create technical drawings compliant with airworthiness standards.
  3. 3D Modeling: Develop CAD models for visualization and simulation.
  4. Validation: Perform stress analysis, fit checks, and regulatory testing.
  5. Manufacturing: Fabricate components with precision equipment.
  6. Quality Assurance: Ensure rigorous compliance with design and safety standards.
  7. Delivery: Provide approved components ready for integration.

Testers and GSE Fabrication

  • Design and Development:
  • Expertise in electronic and mechanical design enables the creation of component and sub-assembly testers for defense aircraft.
  • Custom Solutions:
  • Engineers develop tailored testing and fault-finding solutions for aircraft computers and various LRUs based on system functionality.
  • Schematic and PCB Design:
  • In-house capabilities allow tracing circuit diagrams and designing testers accordingly.
  • Upgrades:
  • Existing testers can be modernized or improved as needed.

Manufacturing

  • Expertise in Aircraft Components:
  • Design and manufacture critical and non-critical components for defense aircraft, supporting the Indian Air Force, HAL, and other maintenance establishments.
  • Specialize in reverse engineering and indigenization projects.
  • Airworthiness Compliance:
  • Aeronautical design engineers ensure components meet airworthiness standards for mechanical and electronic systems.
  • Advanced Design Tools:
  • Proficient in Autocad, Catia, SolidWorks, and CREO for complex part designs.
  • State-of-the-Art Manufacturing:
  • Utilize multi-axis CNC, gear cutting, laser cutting, waterjet cutting, and 3D printing to produce high-precision components.
  • Civil and Defense Experience:
  • Extensive experience in designing and manufacturing components for both civil and defense aircraft.
  • Future Aspirations:
  • Aiming to develop airborne components for aircraft manufacturing and assembly lines.